Fjernsupport
Studerende
Log ind
Book møde

Danfoss

Allegro X AI Transforms 90-Year Engineering Legacy

Since 1933, Danfoss has lived by one unwavering principle: Push boundaries. Challenge assumptions. Engineer a better future.

This Danish family-owned company didn't build their reputation by playing it safe. They've spent nine decades developing advanced technologies that power everything from industrial automation to climate solutions.

But even for a company built on innovation, their latest breakthrough seemed almost too ambitious to believe.

What if artificial intelligence could revolutionize PCB design entirely?

The Objective

Evaluate if AI-powered placement could cut design time without compromising product quality.

The Results

85% faster component placement

Tools

Allegro X AI

The Challenge

The Pain Every PCB Engineer Knows

Every PCB design engineer faces the same nightmare: component placement.

You're staring at a screen filled with hundreds—sometimes thousands—of components that need perfect positioning on a circuit board. One misplaced component means signal interference, electromagnetic noise, and costly redesigns that can set projects back weeks.

For Danfoss engineers, this bottleneck wasn't just time-consuming—it was limiting their ability to innovate at the speed their global customers demanded.

The Vision

LEAP 2030: Where Vision Meets Artificial Intelligence

Danfoss' ambitious LEAP 2030 strategy placed AI at the center of everything. The vision was clear: Transform how engineers work, think, and innovate through intelligent automation.

Enter Cadence Allegro X AI—artificial intelligence purpose-built for PCB design optimization.

The experiment was audacious: Take on a complex PCB design project without asking anyone for help. Let AI handle the heavy lifting of component placement, routing optimization, and signal integrity management. The goal was to prove that AI could actually work in real-world engineering scenarios, or risk setbacks to the entire LEAP 2030 vision.

The results? Nothing short of revolutionary.

In Their Own Words

"My first try was a big bunch of guides in a board and I ended up at the first run with a very nice layout for my design. I would say that not much needed change. There were some simple things around the system blocks that I needed to correct, but nothing else."

Bo Kroman
Senior ECAD Engineer

"What prompted us for exploring Allegro X AI, it has helped us doing really good placement decisions around big ICs and getting the components really close, decoupling the layers. That's also really important so we are getting less noise over the whole board."

Torsten Larsen
Lead Consultant, CAD & CAE

The AI-Powered Workflow

Step 1
Smart Setup
30 minutes
Import design specifications
Configure AI parameters and naming conventions
Define constraints
Step 2
AI Component Placement
15-30 minutes
AI analyzes thousands of placement possibilities
Intelligent positioning of all components simultaneously
Automatic optimization for signal integrity and power distribution
Built-in conflict resolution and spacing optimization
Step 3
Engineer Review & Refinement
2-4 hours
Review AI-generated placement decisions
Make strategic adjustments to system blocks
Fine-tune specific component relationships
Validate against design requirements
Step 4
Final Validation
1-2 hours
Automated design rule verification
Signal integrity confirmation
Manufacturing readiness check
Process Stage
Manual Workflow
AI-Powered Workflow
Time Savings
Initial Placement
2-3 days
15-30 minutes
95% faster
Design Iterations
3-5 rounds
1-2 rounds
70% reduction
Total Time
4-6 days
4-8 hours
85% faster
Engineer Focus
Routine placement
Strategic decisions
Quality multiplied

The Results

The AI Advantage Driven by Engineers

Since day one, Danfoss has been all about pushing the boundaries of what's possible, challenging assumptions for how to provide amazing products to customers that help engineer a better future for the world.

But the biggest barrier wasn't technical—it was cultural. Once engineers saw the results, adoption accelerated rapidly.

The results are clear:

Lightning-Fast Placement Decisions

What used to take hours of careful manual positioning now happens in minutes. Big ICs positioned perfectly, components placed precisely where they optimize performance.

Superior Signal Integrity

AI-powered placement delivers better decoupling, dramatically reduced noise across entire boards, and optimized signal paths that human designers might miss.

Instant Design Evaluation

Initial placements ready for engineer review in minutes instead of hours, accelerating the entire design process from concept to completion.

Smart Design Optimization

Existing designs automatically improved and refined, helping engineers optimize legacy products with minimal manual intervention.

Robust Power Distribution

Intelligent copper generation creates more solid power systems, with AI analyzing power requirements across the entire board layout.
Allegro X AI: Before and After.

Empowering Nordic Companies with Custom EDA Solutions

Copyright © 2025 Nordcad Systems A/S
magic-wandscreenrocketmagnifiercrosscross-circle